The Sue-kulele

Here is the latest build in my growing catalog of handmade musical instruments. It is a Tenor Ukulele with solid Rosewood sides and bottom. A solid Spruce top, Mahogany neck, and Zirocote fingerboard with Gold frets. We chose not to install any inlays on the fingerboard because the Ziricote figure is stunning. A wood Chevron on the top, bottom, and end. It also has Maple and Rosewood binding, a Rosewood ‘Rosette’, and black and white wood Purfling. The bottom is also tapered and radiused. A slightly rounded bottom helps with volume and projection.

I took on this project because I like to make things for my wife, Sue. She deserves nothing but the best, mainly because she puts up with me and encourages my creativity. Sue has become an excellent ukulelist (I guess that’s a word) since I bought her a ukulele for Christmas a couple of years ago. She works hard at learning the craft and shows almost daily progress. I am very impressed with the fact that Sue practices every day. Sue also took an active part in designing and picking materials for this build.

Skip to the last few pictures for the finished Sue-kulele and a video of Sue playing it for the first time. (Keep in mind that nylon Uke strings take forever to stretch into tune.)

So, here are the pics of the birth of the Super Custom Tenor Ukulele (Sue-kulele) . . . ENJOY!:

Tracing the Rosewood Bottom
The Spruce Top Before Cutting To Shape . . . Oh! And My Favorite Beer. Negra Modelo . . . Ukuleles Go Well With Beer, I Believe . . .
The Tenor Ukulele Jig I Built with the Sides Bent In Place
Checking the Bottom With The Sides
Determining The Placement of the Rosewood Rosette
The Backstrip Channel Looks Kinda’ Rough Here. See the Backstrip at the Top Of the Picture
Gluing the Sides To the Neck and Back Blocks. The Neck Block is Solid Mahogany, and the Back Block is Laminated Spruce, Both Hand-Carved, Of Course
Gluing the Kerfing
Checking That the Sides Are Level. I Used Sandpaper Spray-Glued To a Flat Board And Sanded the Sides Until They Were All Even.
Carving the Channel for the Top Chevron Strip
Shaping the Braces From Laminated Strips of Spruce
Roughing-In the Braces
Roughing-In the Braces
Clamping the Glued Braces to the Top. I Opted For A Circular Spruce Soundhole Brace That You Can See Around The Soundhole Instead of Vertical Straight Braces
Clamping the Glued Braces to the Top
Gluing Braces to the Top
Shaping the Curve of the Back Bracing Using a 15′ Radius Dish (How they came up with the number 15′ (foot?) radius is a Mystery to me).
A Back Brace after Shaping the Curvature Using A 15′ Radius Dish
Glue on the Sides Ready to Place the Back On
Gluing the Ukulele Back to the Sides
Gluing the Ukulele Back to the Sides
The Ukulele Back and Sides after Installing the Wood Chevron Backstrip. I added B&W Purfling to all the Inlays for effect.
Inside the Ukulele
Inside the Ukulele
Ukulele Back and Sides
Cutting Fret Slots with my Home-Made Slotting Jig
My Newest Tool_A Hand-Made Palm Plane from Bob Benedetto who builds Custom Archtop Jazz Guitars . . . Awesome! Planing the Headstock
Planing the Edges of the Neck and Fingerboard
Planing the Edges of the Neck and Fingerboard
Installing Gold Frets on the Ukulele Fingerboard . . . Look at that Ziricote!!!
Ukulele Top and Fingerboard After Carving The Neck Mortise At the Front of the Uke_That Fingerboard is Ziricote . . . Beautiful!
Preparing to Install the Top
Carving the Bridge From a Block of Rosewood . . . Yeah! I hand-carved it!
Carving and Filing the Bridge From a Block of Rosewood
Ukulele Bottom with Braces, Kerf Lining, Neck, and Tail Blocks_I Used Lemon Oil To Condition the Inside Before Closing It Up
Ukulele Top with Braces and Bridge Plate
Installing the Electronics Before Gluing the Top On
Tenor Ukulele Top Glue-Up
This Tool is Called a “Gramil” and is Used to Score and Cut the Channels for Purfling and Binding. I used a similar tool to score and cut the channel for the Rosewood and B&W Purfling Rosette.
Tape Is Used to Hold the Purfling (black and white decoration) Around the Body Securely While the Glue is Drying.
Tape and Clamps Used to Hold the Binding securely While the Glue is Drying
Sue, my wife, playing her new “Super Custom Tenor Ukulele (Suekulele) for the first time! p.s. I installed better tuners and broke the strings in (lots of string bending). It now stays in tune!
The Finished Sue-kulele
The Finished Sue-kulele from the Back. Check out the Ziricote End-Cap (where the neck meets the body). It’s the same wood as the fingerboard.
The Sue-kulele

5 Comments

  1. What a fine instrument you created Dave! It was so amazing to see the progress and all the specialized tools. It was fun to see Sue play it after all. Loved it!

  2. Lovely work, David. Glad to see more ukulele players among the T-shirts. I only recently found out my bro Aaron has been collecting a number of them and learning to play.

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