Hi friends and family,

Love to all,

David T

p.s. Comments are very welcome. You can comment at the end of this article.

Dry-fitting the parts of the neck before gluing.
Close-up of the dry fitting.
2-Piece Swamp Ash body blank.
Chinese Phoebe Wood book-match. . . Look at the colors in it!
Gluing the neck pieces. Notice the bolts, which will keep the parts from sliding around with the glue on them.
Clamping the neck pieces together.
Planing the neck pieces flat.
Making dowels for the holes left in the neck from the bolts used to hold the neck pieces straight during gluing.
Hand-made dowels for the neck. That’s the same Purpleheart that’s used for the neck.
Purpleheart Headstock wings. And a Purpleheart dowel.
Purpleheart headstock wings and dowel have been sanded back.
The Swamp Ash body, after drilling and routing the weight relief holes.
Lots of glue! Woohoo!
Routing the Truss Rod cavity.
The Truss Rod and Titanium stiffeners (the White Ash wood is to hold the rods tight).
Gluing the fingerboard to the neck.
Gluing the Phoebe Wood Headplate to the headstock.
The body before cutting the lower bout cutaway.
OOPS! BIG OOPS! I didn’t realize the lower cutaway would dig into the body cavity . . . Can I fix this?!?!
First, I plug the hole (trying to match the wood grain).
Damn! That worked! I just have to fill the small voids . . . YAY!
Gluing the Binding to the neck.
Tape works well to clamp binding to the neck.
The carved body. If you look close, you’ll see the holes I accidentally drilled in the body when cutting the weight-relief holes . . . Another OOPS!!!! I filled the holes with Epoxy and had to paint the body so they wouldn’t be visible. A “happy accident,” if there ever was one. The bass looks great with the Seafoam Green body and Phoebe wood top.
Lots of carving and sanding to get the radius, elbow, and belly cutouts.
Radiusing the fingerboard.
Here’s the Preamp. I’m trying this preamp out for the first time. It’s from MarkBass. I use a MarkBass combo amplifier for most live shows. It’s a powerful and toneful bass amp!
Routing out the Betta inlay. I didn’t get any pics of the process of cutting the Green Abalom for this inlay . . . Darn! Cutting Abalom/Abalone and Mother of Pearl using a jeweler’s saw is a whole nother’ story. This was done before getting the Laser Etcher/Cutter, so it was done all by hand using a Dremel Moto tool.
Fitting the inlay into the routed cavity.
The inlay is all glued up. The edges will be filled with Rosewood Dust. Having to fill gaps after gluing is a standard inlay procedure.
The Betta inlay is on the 12th fret of the fingerboard.
Here are the “position dots”. I make many of my own inlay dots.
The new dust vacuum system. Sue says it looks like a giant condom . . . I don’t know why . . .
Here’s the etcher/cutter that pretty much all inlay work will be done with from now on. Notice the Pirhana Skeleton that was an early test of the etcher/cutter sitting on the machine. The device works beautifully and details well.
A test of my Logo using the etcher/cutter. It cuts perfect lines at just the right depth for Mother of Pearl or Abalone inlays, 1.5mm.
The body after painting. Seafoam Green. What a cool color!
Here’s the body and neck in one of many test fittings.
The back of the neck during test fitting. Notice the cool taper of the Purpleheart. The taper helps a lot with the stability and straightness of the neck.
Cleaning out the fret channels in preparation for adding the frets.
This is a cool tool for cutting the end of the frets so they will fit over the binding (sorry about the fuzzy picture).
The frets are cut to length and placed in this fret holder so I won’t mess up which fret pieces go where.
My awesome fret press. It seats the frets perfectly.
Waxing the frets before leaching CA glue (super glue) under the frets for stability.
After cutting the fret ends and filing them to a 45-degree angle, I use this tool to file the ends smoothly.
Cutting and shaping the zero nut guide, which keeps the strings aligned.
This is going to look cool with my Logo on the body (No room on the headstock for the Logo).
This is the final shape of the headstock before finish-sanding.
That’s a “Splat” on the end of the headstock in keeping with the water theme (Seafoam Green body, Green Abalom Inlays, and the top and headstock have green blended in.
More test fitting.
This is one of the coolest tools in the workshop. Sue and Brianna gave it to me for Christmas. It’s a Laser Engraver/Cutter. I’m using it to score inlay material (it won’t cut Mother of Pearl or Abalone/Abalom but does cut wood up to 1/2″ deep) and cut the channels in the wood for the inlays.
Here, it’s cutting a 1.5mm channel for my Logo. I’m blown away by the detail this thing does! The Green Abalom logo fits right into the channel. I did the Headstock Splat the same way.
This is what the pinstripe will look like around the body. I’m using automotive pinstriping tape to make a channel for the black lacquer detail pen.
Hanging the Clear Lacquered neck to dry. I do my painting outside and bring the pieces inside to dry near my dehumidifier. The gnats and dust from outside add character to the painted pieces . . . Kidding! The parts dry quicker in the climate-controlled workshop. My wood stack is near here.
The Clear Lacquer darkens the wood and makes it shiny . . . Cool!
SHINY!!!!!! Woohoo!!!!
The ‘Splat’ Inlay is very SHINY.
The Clear Lacquer looks great on the top.
The finishing process is all done! All buffed-up and ready to assemble!
Here’s the MarkBass electronics installed in the electronics cavity.
Assembling the parts is fun . . .
Another assembly pic. See the black stripe around the body? Wow!
Preparing to polish the frets. I use the Dremel with hard rubber wheels (2 different hardnesses). It does a great job polishing rather quickly.
Ready to oil the fingerboard. I use Formby’s Lemon Oil only on the special guitars because it’s very difficult to find. I even bought one on eBay that was 1/4 empty. Formby’s is the best lemon oil there is!
SHINY!!!!!
All done assembling the parts.
The next step is tuning and adjusting the bridge and pickups.
The bridge needs some adjusting . . . No problem . . .
This is it!
Ain’t she pretty?!?! Time to play . . . Yay!!!

1 Comment

  1. Fantastic work Dave! Looking forward to hearing more about your trip to Italy. Rich and I are planning a trip there next year. Sending good thoughts for better health!

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